MES系统开发_MES系统解决方案_MES系统定制开发-由你创科技

MES production management system advantages

Realize the visualization of production process

MES can realize the visualization of the production process through data acquisition, processing and display, making the production process of enterprises more intuitive and transparent.

Increase productivity

MES can track the production progress in real time and quickly respond to changes in production, so as to improve production efficiency and work efficiency.

Reduce production costs

MES can achieve continuous improvement of production efficiency through intelligent scheduling and lean production management, and reduce production costs while ensuring product quality.

Implement production process traceability

MES can record each link in the production process and realize its traceability, which is helpful to track and manage the problems in the production process and improve product quality and production efficiency.

Improve production planning management ability

Through the unified management of production plan, MES can grasp the production schedule and production resource status in real time, support the optimization and improvement of production plan, and improve the production plan management ability.

Strengthen Supply chain Collaboration

MES, by coordinating with the upstream and downstream supply chain, reduces communication time, improves production efficiency and quality, achieves supply chain coordination, and enhances the competitiveness of enterprises.

Ensure product quality

MES implements comprehensive quality management and control to improve product quality, reduce defect rates, and enhance customer satisfaction.

Ensure product quality

MES can set employee performance evaluation indicators to motivate employees and enhance their sense of production, thereby improving production efficiency and product quality.

Improve quality management

Through the overall control and tracking of the production process, MES helps to strengthen the management and control of product quality and realize the overall quality improvement.

Optimize material requirement planning（MRP）

MES can realize the fine management and optimization of material Requirements Planning (MRP) to reduce material waste and inventory occupation.

Cases

Focus on mechanical manufacturing, chemical, electronic manufacturing, automotive manufacturing and other industries MES system development

Whole process production execution management

Project Introduction:
Customer enterprises mainly focus on stamping parts such as vehicle containers, and the company is distributed in Baoding, Hebei, Nanjing, Jiangsu, Chongqing, Suining, Sichuan, Beijing and Indonesia. This project mainly completes the whole process production execution management of the group’s multi-company joint. After the implementation, the error rate of site material use is reduced to 3 per 10,000, the per capita output is increased by about 15%, and the equipment utilization rate is increased by about 24%.

案例-1

Customized MES System

Project Introduction:
The client enterprise is a typical machining industry, the national top 500 private enterprises. The project runs from January 2019 to May 2020. It involves robots, three-dimensional warehouse equipment control, material automation monitoring, electronic fence system, and BIM real-time control system.
After the completion of the project, the data integrity reaches 99.5%, the enterprise inventory turnover cycle is shortened by 35.6%, and the monthly production quality analysis time is reduced from the original 1 week to 25 minutes.

案例-2

Chemical industry custom MES system

Project Introduction:
The customer enterprise is chemical industry, located in Yichang, Hubei Province. The project runs from January 2018 to June 2019. It involves automatic monitoring of materials, electronic fence system, RFID, machine vision recognition and 3D visualization management.
After the implementation of the project, the time of warehousing and unloading of the enterprise was reduced from 30 minutes/ton to 5 minutes/ton, the number of inventory management personnel was reduced from 22 to 9, and the annual production capacity of the enterprise was increased by 12.6%.

案例-3

Production line MES system customization

Project Introduction:
The production line of this project is TV intelligent production line, which includes LCM (module assembly), aging line, assembly line, test line and packaging line. There are nearly 50 robots, and many automatic workstations, such as projection backplane, dispensing, lamp strip assembly, OC card combination, etc. The product compatibility and automation degree is very high. Before the automation production line, there are nearly 300 people, and 110 people after the production line. The number of personnel in the quality management department has been reduced from 26 to 17. The enterprise inventory turnover cycle has been reduced from 2.5 months to 1.4 months per year. Product quality statistics report, monthly report from 3 days shortened to 20 minutes, annual report from 7 days shortened to about 25 minutes.

案例-4

多行业解决方案

助力传统企业数字化转型

机械制造行业

机械制造业MES系统解决方案

MES系统针对大型机械装备生产行业提供了完整的解决方案，其重点主要集中在：工时管理、人员绩效管理、产品履历管理，物料配送管理，关键料件的使用追溯记录，电子化作业指导书，生产作业单实时报工，移动数据采集，报表管理等功能，尤其针对大型装备装配工厂电磁干扰、粉尘、油污等恶劣环境下的MES系统部署提供了切实可行的方法。

汽配行业

汽车配件行业MES系统解决方案

通过多维度可视化，实现透明工厂管理，包括产品生产工艺路径管控、工艺文件上传下载、工艺过程防呆等。建立统一的条码规范化体系，实现仓库物料追溯。全面质量管理、无纸化办公、全程质量控制、质量数据自动采集、不良品全生命周期管理、SPC过程质量分析及预警，提高分析统计效率。实现设备、物料、质量状态信息实时监控，采集生产数据。建立来料批次管控、生产过程管控，与自动化检测设备对接集成，实现生产数据实时采集、分析及存档。利用大数据分析技术，全面跟踪产品制造过程，对产品质量、设备运行状况、物料耗用等进行有效评估。

电子行业

电子行业MES系统解决方案

电子行业MES系统是一个综合生产管理系统，融合了工厂企业必要的销售、物流和制造管理等全公司基础业务以及生产计划和现场监测管理。通过结合工业物联网(IoT)解决方案，将所有重要生产设备进行关联，实现工厂数字化、可视化管理。通过系统终端就能情况对生产业务以及制造现场的每一台设备的运行状况进行管控，能够提前察觉到问题发生和追溯到问题原因，大大提升企业综合运营管理效率。