Development of upper computer software for mechanical equipment condition monitoring

With the continuous improvement of modern industrial production automation level, the status monitoring of machinery and equipment plays an increasingly important role in the production process. In order to ensure the stable operation of the production process, reduce equipment failure rate and improve production efficiency, the development of a complete function, simple operation of mechanical equipment condition monitoring PC software has become an urgent demand.

一、Software Development Background

In the condition monitoring of mechanical equipment, the host computer software plays a vital role. Through real-time monitoring of equipment status, collecting equipment operation data, analyzing equipment operation status, timely finding equipment failure hidden dangers, and providing scientific basis for equipment maintenance. At present, although there are some condition monitoring software in the market, they generally have problems such as single function and complex operation, which can not meet the needs of modern industrial production. Therefore, it is of great significance to develop an upper computer software for condition monitoring of mechanical equipment to meet the market demand.

二、Background of software development

Real-time monitoring of equipment status: The software can collect equipment operation data in real time and display the running status of the equipment in real time, so as to ensure that users can understand the running status of the equipment in the first time.

Data storage and analysis: The software can store and analyze the collected equipment operation data to provide a scientific basis for equipment maintenance.

Fault warning function: the software can predict the possible failure of the equipment according to the operation data of the equipment, and send out early warning signals in time to guide the user to maintain the equipment.

Easy operation: the software adopts humanized design, simple operation, convenient for users to use.

Compatibility: the software can adapt to different brands and models of mechanical equipment, with strong compatibility.

三、Key technology of software development

Data acquisition technology: Data acquisition is the basis of the upper computer software for mechanical equipment condition monitoring. At present, the commonly used data acquisition technologies are: RS485 communication, Ethernet communication, wireless communication, etc. According to the type of equipment and the field environment, the appropriate data acquisition technology is selected to ensure the accuracy and real-time performance of data acquisition.

Data storage and analysis technology: The collected equipment operation data needs to be stored and analyzed. Relational database (such as MySQL, SQL Server, etc.) is used for data storage, which is convenient for data query and analysis. At the same time, data mining, machine learning and other technologies are used to analyze the data, mine the operation law of the equipment, and provide a scientific basis for equipment maintenance.

Fault early warning technology: According to the operation data of the equipment, predict the possible failure of the equipment. The commonly used fault early warning techniques are: expert system, fuzzy neural network, support vector machine, etc. The appropriate fault early warning technology is selected to improve the accuracy of fault prediction.

User interface design: the software is easy to operate and friendly. Graphic design is used to make the operation more intuitive. At the same time, considering the usage habits of different users, it provides custom interface functions to facilitate user personalized Settings.

四、Software Development Process

Requirement analysis: Communicate with users, understand user requirements, and clarify software development goals.

System design: According to the results of demand analysis, design the system, including data acquisition, data storage and analysis, fault early warning and other functional modules.

Software development: According to the system design, using appropriate programming languages (such as C#, Java, etc.) for software development.

Testing and debugging: Perform functional testing, performance testing, and compatibility testing on the software to ensure that the software meets the development goals.

User training and delivery: provide users with software use training to ensure that users can skillfully operate the software, and provide after-sales service.以上翻译结果来自有道神经网络翻译（YNMT）· 计算机

In short, the development of upper computer software for mechanical equipment condition monitoring is a comprehensive project that integrates data acquisition, data storage and analysis, fault early warning, user interface design and other technologies. In the process of software development, it is necessary to fully consider the needs of users, combine modern information technology, realize the perfection of software functions and simple operation, and provide effective equipment condition monitoring solutions for modern industrial production.